Durable Spiral Weld Pipe Mill Long Lasting Components High
Productivity
The spiral welded pipe unit is a standard finalized unit developed
and improved by Duolek Heavy Industries on the basis of absorbing
the essence of foreign forming process technologies and combining
with the actual domestic situation. It is a mature unit with the
most competitiveness and technical characteristics of Duolek Heavy
Industries.
▶ The production process of the spiral welded pipe unit:
- Raw materials include strip steel coils, welding wire, and flux.
Strict physical and chemical inspections must be conducted before
investment.
- The head and tail of the strip steel are connected by single or
double wire submerged arc welding, and after being rolled into a
steel pipe, active submerged arc welding is used for repair
welding.
- Before forming, the strip steel undergoes leveling, trimming,
planing, surface cleaning, transportation, and pre bending
treatment.
- Using an electric contact pressure gauge to control the pressure of
the oil cylinders on both sides of the conveyor to ensure the
smooth transportation of the strip steel.
- Adopting external or internal control roller molding.
- Adopting a weld seam gap control device to ensure that the weld
seam gap meets the welding requirements, the pipe diameter,
misalignment, and weld seam gap are strictly controlled.
- Both internal and external welding are carried out using American
Lincoln welding machines for single or double wire submerged arc
welding, thereby achieving stable welding quality.
- Use an air plasma cutting machine to cut steel pipes into
individual pieces.
- Each batch of steel pipes must undergo a strict inspection system
to check the mechanical properties, chemical composition, fusion
condition, surface quality of the steel pipes, and undergo
non-destructive testing to ensure that the pipe manufacturing
process is qualified before it can be officially put into
production.
▶ Fully automatic steel pipe hydraulic pressure testing machine
The hydraulic pressure testing machine is mainly used for
conducting pressure tests on welded pipes, and it has the functions
of computer recording, storing, printing, and presenting test
results. The pipe diameter range is Φ20-Φ3500mm, and the test
pressure is 10-110MPa.
Process flow: upper pipe - connecting pipe - water filling -
pressure pressing - pressure holding - pressure relief - drainage -
outlet pipe.
▶ Fully automatic pipe end facing and beveling machine
The flat head chamfering machine is mainly used for flattening and
chamfering the ends of welded pipes. Equipped with a contour
chamfering knife, the processed groove is uniform and beautiful.
Our company provides flat head chamfering machine processing range
for steel pipe production enterprises, covering steel pipe
diameters: φ20mm-φ3500mm, Simultaneously meet standards such as
API-5L, API-5CT, BS1387-85, ASTM, GB9711, etc.
Process flow: upper pipe - connecting pipe - clamping - flat head
chamfering - releasing fixture - outlet pipe
▶ X-ray steel pipe inspection:
The detection system seamlessly integrates with the entire
production line, adapting to the control and management process
requirements of steel pipe manufacturers. Welding seam automatic
recognition technology facilitates automatic control during the
preparation stage of inspection; Equipped with a database, the
detection parameters of the same product can be automatically
loaded with just one click; The entire system has a high degree of
automation and operation detection, with a very high market share
in domestic steel pipe production lines.
▶ Spiral welded pipe unit application:
With efficient forming process and flexible adaptability, spiral
welding pipe unit is widely used in high and low pressure fluid
conveying pipe, pile pipe for urban construction, industrial
structure pipe, power/heat/gas pipeline, etc., to provide efficient
and high-quality pipeline solutions.
Model | Specification(mm) | Coil weight (ton) | Coil width(mm) | Thickness(mm) | Capacity(KW) | Area(m2) |
DRC-400 | φ219-φ426 | 10 | 400-750 | 5-8 | 150 | 18*72 |
DRC-500 | φ219-φ529 φ219-φ720 | 15 | 400-800 | 5-10 | 180 | 18*72 |
DRC-600 | φ219-φ630 | 15 | 450-1050 | 6-10 | 190 | 21*72 |
DRC-700 | φ219-φ720 | 15 | 500-1250 | 5-12.7 | 210 | 21*72 |
DRC-800 | φ219-φ820 | 20 | 500-1300 | 6-12.7 | 220 | 24*78 |
DRC-1000 | φ219-φ1020 | 20 | 500-1560 | 6-12.7 | 220 | 24*78 |
DRC-1400 | Φ325-φ1420 | 25 | 500-1560 | 6-18 | 400 | 24*120 |
DRC-1600 | Φ426-φ1620 | 30 | 1100-1600 | 6-20 | 400 | 24*120 |
DRC-1800 | φ508-φ1820 | 30 | 1200-1600 | 8-25.4 | 500 | 24*180 |
DRC-2000 | φ508-φ2020 | 30 | 1200-2000 | 8-25.4 | 550 | 24*180 |
DRC-2400 | φ508-φ2400 | 30 | 1200-2000 | 8-25.4 | 600 | 24*200 |
DRC-3000 | φ508-φ3000 | 30 | 1200-2000 | 8-25.4 | 700 | 24*200 |



▶ Spiral Weld Pipe Mill Application Scope:
▶ Why choose us?
- Export Experience (Global Trade)
Since its establishment in 2002, Condor Heavy Industries has
successfully operated its equipment in more than 20 countries and
has dealers involved.According to Chinese export customs data,
Duolek's related equipment ranks among the top ten in the industry,
which means reliable quality and price.
With 21 years of manufacturing and export experience, Duolek
supports the design and customization of equipment on demand,
provides equipment configuration details and parameter guidance,
and guarantees subsequent production quality and equipment
adjustment. Here, you can get professional advice for your needs.
▶ Customer factory inspection communication:

▶ Our Clients Say

▶ Duolek Factory Common inquiry
Q:What information we need customers to provide?
A:Duolek has R&D Center to focus on the study for new product.
We can design and make the change as customer’s requirements. We
keep an opened mind to service our customers.
Q:What’s your quality control system?
A:We operate ISO9001 Quality Management System. We control our
products quality by our workshop processes: Materials incoming
inspection, Machining process control, finished testing and
Inspection before packing. Each step has inspector and the testing
results will be recorded for checking.
Q:What kind of payment terms do you accept?
A:We prefer T/T through bank. 30% when order is confirmed and 70%
before shipment. L/C is also acceptable for amount over 200,000USD.
Q:What is your warranty policy?
A:All our products are warranted for one full year from date of
delivery against defects in materials and workmanship.This warranty
does not cover parts that are worn out through the course of normal
operation